Craig,
Personally I think square drive is the ONLY way to go with the A-90's considering the bearing/crankshaft arrangement. However Seaducers are one of the more difficult boats to set up with square drive due to the very low strut settings required.
Dale,
You are correct about the grease, i forgot about that! On a hydro it quickly gets mostly washed off by water. In the configuration I run on the mono the grease gets trapped in that tunnel in front of the strut, so it doesn't get out onto the transom. I spray it with degreaser and hose it out from time to time... ;D
TimD,
Look at the pics of my mono with the large hole in front of the strut. I loosen the grub screws, remove the prop shaft, then push the ferrule up and to the left, then slide it out the back. I grease it up, and use a torch to illuminate the hole so I can push it back in. Probably a little more finicky than a flex hex. On a rigger it is much easier as the end of the stuffing tube is exposed, but with the centre sponson it would be like that on a mono.
The trick with the grub screws is to use the longer type so that the socket is a good length. Stainless ones are too soft and will strip out the socket. Good allen keys are essential, I have a collection that size. I used to stand my riggers on their front up against a wall so that the ferrule and grub screws are easy to get to.
By the way you dont need to remove the flex if you need to take the engine out. Just take out the engine mount screws and slide it forward until it comes off the end of the flex. Easy! 8)
No, the torque reaction is still taken by the engine mounts, after all the engine is generating the torque and the prop is absorbing it. But the thrust is no longer taken by the engine, it is taken at the strut. As a downside of square drive you need to ensure the strut is well clamped. The single bolt strut setup you have would not be adequate. All my boats 45 and larger have two bolts to hold the strut.
Consider one last thing. A ball thrust bearing is DESIGNED to take axial thrust. The front (small) bearing of an engine (which is the one that takes the load from the flex hex) is designed to take radial loads. The axial load capacity of deep groove bearings is a fraction of the radial capacity.......
Ian.