Fresh Front End

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Buckshot

Well-Known Member
Joined
Dec 22, 2003
Messages
4,109
I had a run in with a UFO (unidentified floating object) with my gasser and never got around to building myself a new set of sponsons until recently. Here is a pictorial of my sponson build process.
UFO Damage:

001 Broken Gas 1.JPG002 Broken Gas 2.JPG

After squaring the sponson cores, the inside plate is glued on and the profile is cut out. I keep the top that is cut off to use for clamping and not damaging the core.
This is the ride pads being glued on. West System Epoxy is use for the entire build.

003 Ride Pads.jpg

After all the the top and bottom skins are glued and sanded flush the bottom chine is cut and installed.

004 Cut Bottom Chine 2.jpg005 Cut Bottom Chine.jpg006 Glue Bottom Chines.jpg

After the bottom chine is sanded flush, the top chine is cut and prepped for sheeting.

007 Cut Top Chines.jpg008 Ready for Top Chine.jpg009 Top Chines.JPG

Next the nose blocks and heels are installed and shaped.

010 Nose Blocks.JPG

At this point they are ready for boom & turn fin pins to be glued in then sealed & block sanded for paint.

011 Ready for Seal & Paint.JPG

The absolute worst part of any build, painting. I HATE painting!!!!!

012 Paint 1.JPG013 Paint 2.JPG

Installed and ready to be tabled. Hope to FINALLY get this back on the water this weekend.

014 Ready for set up1.JPG015 Ready for set up2.JPG

\m/
 

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