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  1. T

    Expresscraft Race V hull build.

    guess it would help if i showed the finished boat, It was shipped a while ago i just do not post that often.
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    Expresscraft Race V hull build.

    So I have removed the flashing and reached up inside the hull and glassed the deck and hull together, Now the rails are in and drying in the sun.
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    Expresscraft Race V hull build.

    I have taken the parts out of the mold and trimmed off the flashing, on the hull i wipe it down with acetone,then sand the very top edge and wipe down again removing any wax from the top of the hull,the deck and the deck mold get waxed more and the deck is put back in the mold,then the hull is...
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    Expresscraft Race V hull build.

    thanks Rick, would be more then happy to build you a boat whenever you are ready.
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    Expresscraft Race V hull build.

    I got the Daggers deck and hull laid up. I also have a Arapaho going out today so I hope to blow these parts out of the mold and get them ground down fitted and joined today.
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    Expresscraft Race V hull build.

    Ours are not really for every one...lol, we also make some sport bike undertails.
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    Expresscraft Race V hull build.

    Yes it does, I am not there yet,and my kidney function is about the same since last year,It is the blood pressure that is taking it's toll, BUT I could have lived a lot more years then I will and taken most of them for granted like most people do every day. I was up at 5 am and I let my bunny...
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    Expresscraft Race V hull build.

    Reason for the delay is I got the deck off center by about a 1/8" but when you cut it down it looks like a 1/4" so i built him another boat. I will be keeping this blem for my self. Mistakes blow but they are just part of building boats. And what you do when you make them.Is what counts. This is...
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    Expresscraft Race V hull build.

    Thanks, yes my wife does the lay up, I spray the gel coat. put the rails in and do the grinding and easy part of joining. she also reaches in and does the glass joining of the deck and hull from the inside with glass (worse step). I have a lot of health issues, stage 4 kidney failure from...
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    Expresscraft Race V hull build.

    WOW, I post a lot of build threads, First one here and sometimes I wonder if any one care's. thank you very much for your nice post and that is what makes it all worth it. We have made improvements to some of our boats as well as times changed, we use the same hull with the free board cut a...
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    Expresscraft Race V hull build.

    Ok back to the race v. I have prepared the transom, and rails as well as trimmed the deck up. then the deck ledge is sanded and the deck as well to remove any little burrs that would prevent a good snug fit as well as remove that film that nothing will sick to that polyester resin gets.while the...
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    Expresscraft Race V hull build.

    It should be greased, I am probably old school on this as a lot of boaters today use oilers for there shafts. My thought on this, and other may not agree. But when you pull start the motor.If the mounts ever get even a little loose now your drive line alignment is off and this causes broken...
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    Expresscraft Race V hull build.

    I guess I did build that boat, I do not think i saw it after it was painted, It was painted by Doug at oversprayed.com I recognize his shop and that is HOR racing hardware.I would imagine he probably has 2000.00 in it as it is pictured.
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    Expresscraft Race V hull build.

    I do not remember building a thunderbolt with a 29.5, We stopped building ready to runs a few years ago. But we do sell a lot of hulls to builders that use them, Dan at Bonzi buys a lot of our thunderbolts and also has them painted. I really do not remember doing one without radio gear,So I do...
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    Expresscraft Race V hull build.

    Here is a picture of the Thunderbolt.
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    Expresscraft Race V hull build.

    We use a 50 minute polyester resin, Epoxy is better then polyester but its also 3 times more expensive,If they where aircraft parts it would be worth the difference but in boats not so much. Keep in mind this boat is only a 120.00 and most boats made in the USA are twice that price and are only...
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    Expresscraft Race V hull build.

    so now we have put the one layer of 1.5 oz mat in the hull and it has been rolled out good bringing the excess resin to the top and resdy to be soaked up with the 5.8 oz layer of carbon fiber twill, a little gentle brush work and the carbon looks great and makes this great hull rock solid. Now...
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    Expresscraft Race V hull build.

    So the resin has dried overnight and its time to pull the ring mold off.This step needs a careful touch as the ring we have made is only bonded to the gel coat that we sprayed on the hull mold earlier.It's important to careful remove any glass that may have made its way around the waxed surface...
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    Expresscraft Race V hull build.

    Our standard lay up on all of our boats except cruiser type boats are 1 layer of 1.5oz mat, then that is rolled out to remove air trapped between the mat and the gel coat.we also use aerosils (micro-balloons) mixed with resin to create a putty that we use in sharp corners that the mat will not...
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    Expresscraft Race V hull build.

    Thought I would show everyone how we build our 40" Race V. we are not very well known for our smaller boats but we do make a lot of boats that are not on our web site.I have waxed the molds with release wax and have sprayed gell coat. It's best to try and get the gel coat to 17mills. to thick...
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