Hi David,
Great to see back in the boating scene.
Flex cable has not been an issue, I don't think I have broken one in the last 12 months, I have replaced a couple prior to failure though. However, I do severely reduce the diameter and area of blades through back-cutting and removing the tongues.
All the props I have been testing have been cut down to 50 - 53mm diameter(X460, P260, P265, X455, 1460, 1455)
The extra weight of 1" outboard seems to counter the extra lift the mod props create, unlike a 3.5 or 7.5 engine.
Shane,
The RPM rods are hard to come by. Not a big fan of the alloy rods in anything bigger than 7.5cc, but the RPM rods are the better option if you can find one.
The same rod is used for the 11cc, 13cc and 16cc K&B engines.